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Polymer confinement created by electric fields
University of Cambridge

Thin liquid films exposed to an electric field break up and form lateral patterns that exhibit a single characteristic length scale (see Figure 1). This break-up mechanism can be modulated by introducing a lateral variation in the strength of the electric field. Examples of pattern formation in thin polymer films exposed to homogeneous and laterally inhomogeneous films are shown in the figures. In the framework of PolyFilm, we are interested in these structures because of their small dimensions. Since it is possible to manufacture structures with sizes of less than 100 nm, small volumes are created, in which high molecular polymer chains are confined.

Destabilisation of a polymer film leading to the formation of a wave pattern.

Figure 1, above: A polymer-air double layer is destabilised in an electric field by a capillary instability. This leads to the formation of a wave pattern with a characteristic lateral length scale. The final conformation is a hexagonal array of columns that span the two capacitor plates. The inter-column spacing is determined by the field strength and the polymer surface tension, the column diameter is a function of the initial film thickness.

We shall perform two types of experiment related to pattern formation using electric fields. The first of these relates to copolymer morphologies in confinement. In figure 1 we schematised the experiment for a single homopolymer layer; if we replace the homopolymer with a block copolymer, pattern formation occurs on two distinct length scales: alonger scale due to the formation of polymer columns, similar to the homopolymer case, and a shorter scale due to the microphase separation of the block-copolymer. For small column diameters (< 100 nm), the microphase morphology is confined. This experimental set-up is therefore ideal to study the interplay of geometrical confinement and electric fields on the microphase morphology of block copolymers (Figure 2).

A copolymer forms rods composed of concentric cylinders or flat sheets of the copolymers.

Figure 2, above: Schematic representation of the what happens when the homopolymer in figure 1 is replaced with a diblock copolymer film. This results in the interplay of two effects: (1) the electric field aligns the interfaces between the two block parallel to the electric field lines, and (2), the overall film destabilises leading to the formation of columns (see Fig. 1). Two possible conformation of the confined microphase morphology are envisaged. A concentric shell structure minimises the surface free energy of the polymer-air surface, at the expense of a high interfacial curvature in the inner parts of the column. Planar lamellae are, on the other hand the preferred morphology in the absence of confinement, but have a surface energy penalty when confined to a column. In the above, we assume the copolymer to be a symmetric diblock.

A second class of experiments involves trading off van der Waals forces using electric fields. In the experiments shown in Figure 1, polymer-air interfaces that are perpendicular to the electric field lines are unfavourable in terms of their electrostatic free energy. The electric field therefore suppresses thin films on the substrates that interconnect the columns. However, very close to the substrate, unfavourable electrostatic interactions can be overcome by the stabilising effect of van der Waals forces,. The thickness of such a thin films is determined by the interplay of these two forces (electrostatic and van der Waals). It should therefore be possible to quantitatively measure van der Waals disjoining pressures in such an experimental set-up.

Competition of forces in the thin film can result in a range of shapes under the influence of an inhomogeneous electric field.

Figure 3, above. Interplay of electrostatic and van der Waals interactions. In the absence of van der Waals force (or for destabilising van der Waals forces where the Hamaker constant, A>0), a thin film spanning the pattern generated by an electric field is energetically unfavourable. A positive van der Waals disjoining pressure (A<0), on the other hand, favours the complete coverage of the substrate by a polymer film. In the presence of an electric field, this leads to a thin film spanning the electrostatically induced pattern. The equilibrium thickness heq is determined by a force balance of these two effects.

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